K&S Tool, Die & Manufacturing, Inc.

Tool & Die


K & S Sensor Lab

Stop Die Crashes with Die Protection! With today's shorter runs and Just-In-Time requirements, out of service dies due to die crashes is not acceptable. K&S's dedicated Sensor Lab is set up with equipment and technology to support a wide range of die sensing applications. All of our sensor's and wire's are buried in blocks and channels that are connected in a metal enclosure to ensure they are not damaged while running or maintaining the dies. We can use sensors to check:

  • Feed advance; to verify that the feeder has progressed the coil and/or that it has not buckled.
  • Part out; usually sensed by a pass thru set up "sensing window" to determine if a part has been ejected from the die. This has many applications on most progressive dies but especially on progressive dies with parts that do not easily exit the die.
  • Stripper Level / Pressure Pads; by adding sensors to a stripper or pressure pad the press can help verify that a piece of scrap or a partial part is not left on the die, especially at the beginning and end of a coil.
  • Cam/Air Cylinder return; sensing that a cam or air cylinder has been retracted could save a very expensive and long toolroom repair.
  • Sensing holes and forms; this can verify that pierced holes are present or forms are present on a part. On hand transfer operations sensors can be a great tool to verify previous operations have been completed or that dies with change overs have been set up properly.
If you have encountered one of the above scenario's or any other die crashes, consider K&S for your next die build and have us add "Die Protection" for you. In some cases we can even retrofit an existing die.

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